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Spiral Return Roller

Spiral Return Roller

The Spiral Return Roller is designed for the return side of belt conveyor systems, providing stable belt support while helping remove sticky materials and carryback from the conveyor belt surface.

 

Featuring a steel spiral structure, the roller creates a self-cleaning effect during rotation, helping reduce material buildup and maintain cleaner belt operation. The wear-resistant spiral design is suitable for conveying applications where sticky materials, dust, and abrasive materials may affect conventional return rollers.

 

Manufactured with a thick-wall roller tube, flexible rotation performance, and low running resistance, the Spiral Return Roller provides reliable operation for continuous bulk material conveying applications.

Key Features


Self-Cleaning Spiral Structure

The spiral roller surface continuously contacts the return belt during operation, helping remove adhering materials and reduce material accumulation around the roller.

 

Wear-Resistant Steel Construction

The steel spiral structure provides excellent wear resistance and mechanical durability, making the roller suitable for demanding conveyor environments with abrasive or sticky materials.

 

Efficient Return Belt Support

Designed for the return side of belt conveyors, the roller provides stable belt support while helping maintain cleaner belt operation and reduce carryback problems.

 

Reliable Sealing Protection

The roller uses a labyrinth sealing structure combined with double-sealed bearings to create effective protection against dust and moisture, helping improve bearing reliability.

 

Smooth and Low-Resistance Operation

The thick-wall roller tube and precision manufacturing provide flexible rotation, low running resistance, and stable performance during continuous operation.

Product Advantages


Self-cleaning performance:
Spiral structure helps remove sticky materials and carryback from the return belt.

Reduced material buildup: Helps prevent material accumulation that may affect roller rotation and conveyor performance.

High wear resistance: Durable steel spiral construction supports long-term operation in abrasive environments.

Reliable bearing protection: Labyrinth sealing and double-sealed bearings help protect internal components from dust and moisture.

Stable conveyor operation: Smooth rotation and low resistance improve overall conveying reliability.

Applications

The Spiral Return Roller is installed on the return side of belt conveyor systems where material carryback, sticky materials, or belt contamination may affect conveyor performance. Its self-cleaning spiral structure helps maintain cleaner belt operation and reliable roller performance in continuous conveying applications.

 

Typical applications include:

Mining and Quarrying: Used on conveyor return sections handling ores, aggregates, and other bulk materials where material carryback may accumulate.

Sand and Gravel Processing: Suitable for conveying systems where wet or sticky materials can adhere to the return belt.

Iron and Steel Metallurgy: Used in material handling systems requiring wear-resistant conveyor components.

Cement and Building Materials: Suitable for conveying abrasive or powdery materials where buildup control is important.

Ports and Bulk Material Terminals: Used in continuous conveying systems where material accumulation may affect belt operation.

Hydropower and Infrastructure Projects: Suitable for bulk material conveying systems requiring reliable return belt support.

General Bulk Material Handling: Suitable for conveyor applications involving sticky, dusty, or abrasive materials.

Ordering & Quotation Information


Information Required for Quotation

Please provide the required roller size, roller length, shaft dimensions, bearing requirements, conveyor belt width, installation position, quantity, and operating environment. Existing roller dimensions or photos are useful for replacement orders.

 

Technical Confirmation & Lead Time

We will confirm the spiral return roller configuration according to the return-side arrangement, belt width, carryback conditions, dimensional requirements, and operating environment. Lead time depends on specifications, quantity, material preparation, and purchased components.

 

Packaging, Delivery & Quality

Packaging and delivery are arranged according to roller dimensions, quantity, transportation method, and destination. Product dimensions, quantity, appearance, sealing condition, and packaging completeness are checked before shipment.

FAQ

What is a Spiral Return Roller?

A Spiral Return Roller is a conveyor return roller with a spiral steel structure designed to support the return belt while helping remove sticky materials and carryback.

 

How does a spiral roller clean the conveyor belt?

The spiral structure rotates with the conveyor belt movement and helps separate adhering materials from the return belt surface, reducing buildup around the roller.

 

Where are spiral return rollers installed?

They are mainly installed on the return side of belt conveyor systems where material carryback and belt contamination are common concerns.

 

What materials are spiral return rollers suitable for?

Spiral return rollers are commonly used for conveying applications involving sticky, dusty, or abrasive bulk materials such as minerals, aggregates, and industrial materials.

 

How does the sealing system improve roller service life?

The labyrinth seal and double-sealed bearing structure help prevent dust and moisture from entering the bearing area, supporting reliable long-term operation.

 

What bearing brands are available for spiral return rollers?

SKF, NSK, and FAG bearings can be used according to product configuration requirements.

20260921145344
Unit: mm

D d Bearing model L b h f Weight of rotating Drawing No
parts (kg)
108 20 4G204 950 14 6 14 14.2 DTⅡGL2111
25 4G305 18 8 17 14.4 DTⅡGL2311
1150 16.36 DTⅡGL2312
133 23.06 DTⅡGL3312
1400 27.89 DTⅡGL3313
1600 31.27 DTⅡGL3314
30 4G306 1400 22 30.34 DTⅡGL3413
1600 41.08 DTⅡGL3414
159 25 4G305 1400 18 34.77 DTⅡGL4313
1600 40.34 DTⅡGL4314
30 4G306 1400 22 35.51 DTⅡGL4413
1600 41.08 DTⅡGL4414