Conveyor Take-Up Pulley

The Conveyor Take-Up Pulley is used in belt conveyor systems to maintain proper conveyor belt tension during operation. It helps compensate for belt elongation and maintain stable belt contact, reducing the risk of belt slipping and excessive belt sagging.

The pulley is designed with a high-strength steel drum and can be equipped with rubber, ceramic, or polyurethane lagging to increase surface friction and wear resistance. It can be integrated with gravity, screw, hydraulic, or combined take-up systems according to conveyor design requirements.

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Key Features

Product Advantages

Applications

Ordering & Quotation Information

FAQ

Drawings & Specifications

Key Features

Stable Belt Tension

The take-up pulley works within the tensioning arrangement to maintain appropriate belt tension and support stable conveyor operation.

Belt Elongation Compensation

The take-up system accommodates changes in belt length during operation, helping maintain consistent belt tension.

Multiple Take-Up Methods

The pulley can be used with gravity, screw/mechanical, hydraulic, or combined take-up arrangements to suit different conveyor configurations.

Multiple Lagging Options

Rubber, ceramic, and polyurethane lagging are available to increase friction and improve wear resistance.

Heavy-Duty Construction

A high-strength steel drum and heavy-duty bearings provide a robust foundation for continuous conveyor operation.

Product Advantages

Maintains belt tension: Helps prevent excessive belt sagging and belt slippage during conveyor operation.

Compensates for belt elongation: Supports stable belt tension as the conveyor belt changes in length during service.

Flexible system integration: Compatible with different take-up arrangements, including gravity, screw, and hydraulic systems.

Improved belt traction: Optional lagging increases friction between the pulley surface and conveyor belt.

Durable operation: High-strength construction and heavy-duty bearings support continuous conveyor service.

Easy maintenance: The robust pulley arrangement is designed for practical inspection and maintenance.

Applications

The Conveyor Take-Up Pulley is used in belt conveyor systems where controlled belt tension is required to maintain stable conveying performance. It is particularly suitable for conveyor installations where belt elongation, tension variation, or belt sagging needs to be accommodated during continuous operation.

Typical applications include:

Mining and Quarrying: Used in long or continuously operating conveyor systems handling ores, aggregates, and other bulk materials.

Coal Handling: Suitable for conveyor systems requiring stable belt tension during continuous bulk material transportation.

Cement and Building Materials: Used in bulk material conveying systems where consistent belt tension is important for reliable operation.

Steel and Metallurgy: Suitable for heavy-duty conveyor systems requiring durable tensioning components.

Ports and Bulk Material Terminals: Used in continuous conveyor systems where belt tension must be maintained over extended conveying routes.

General Bulk Material Handling: Applicable to belt conveyor systems using gravity, mechanical, hydraulic, or combined take-up arrangements.

Ordering & Quotation Information

Information Required for Quotation

Please provide the pulley diameter, face width, shaft dimensions, conveyor belt width, installation position, required quantity, and operating conditions. Information about the take-up arrangement and belt tension requirements should also be provided.

Technical Confirmation & Lead Time

We will confirm the take-up pulley according to the tensioning arrangement, belt tension requirements, pulley dimensions, shaft configuration, lagging requirements, and installation interface. Lead time is determined by specifications, quantity, material preparation, and purchased components.

Packaging, Delivery & Quality

Packaging and delivery are arranged according to pulley dimensions, weight, quantity, transportation method, and destination. Product dimensions, shaft configuration, surface condition, quantity, and packaging are checked before shipment.

FAQ

What is a Conveyor Take-Up Pulley?

A Conveyor Take-Up Pulley is a pulley used as part of a conveyor belt tensioning arrangement to maintain appropriate belt tension and compensate for changes in belt length during operation.

What is the main function of a take-up pulley?

Its main function is to work with the take-up system to maintain proper belt tension, helping reduce belt sagging and belt slippage.

What take-up systems can be used with the pulley?

According to the provided information, the available arrangements include gravity, screw/mechanical, hydraulic, and combined take-up systems.

Can a take-up pulley be lagged?

Yes. The provided product information specifies rubber, ceramic, and polyurethane lagging options for increasing friction and wear resistance.

How does a take-up system compensate for belt elongation?

The take-up arrangement adjusts the pulley position or tensioning force to accommodate changes in belt length, helping maintain appropriate operating tension.

What is the difference between a take-up pulley and a drive pulley?

A drive pulley provides the driving force that moves the conveyor belt, while a take-up pulley works within the tensioning system to maintain appropriate belt tension.

20260921171616

B	Allowable resultant force (kN)	D	Bearing model	A	L	L1	Q	P	H	h	M	N	ds	C	N-dy	Smooth surface		Adhesive surface
																Moment of inertia (kg·m²)	Drawing No	Moment of inertia (kg·m²)	Drawing No
500	9	250	1310	850	600	945	260	320	90	33	70	—	M16	14	2—M8×1	0.5	DTⅡ01B1051
	10	315														1.3	DTⅡ01B2051
		400														3	DTⅡ01B3051	3.5	DTⅡ01B3052
	23		1312			953	280	340	100					18		3	DTⅡ01B3061	3.5	DTⅡ01B3062
	28	500														5	DTⅡ01B4061	6	DTⅡ01B4062
	49		1316			959	350	410	120				M20	22		5	DTⅡ01B4081	6	DTⅡ01B4082
650	8	250	1310	1000	750	1095	260	320	90				M16	14		0.8	DTⅡ02B1051
		315														1.5	DTⅡ02B2051
	16		1312			1103	280	340	100					18		1.8	DTⅡ02B2061
	20	400														3	DTⅡ02B3061	3.5	DTⅡ02B3062
	26	315	1316			1109	350	410	120				M20	22		2	DTⅡ02B2081
	32	400														3.3	DTⅡ02B3081	3.8	DTⅡ02B3082
	40	500														6.5	DTⅡ02B4081	7.8	DTⅡ02B4082
	46	400	3520			1129	380	460	135	46	80		M24	26	4—M8×1	3.5	DTⅡ02B3101	4	DTⅡ02B3102
	59	500														6.5	DTⅡ02B4101	7.8	DTⅡ02B4102
		630														16.3	DTⅡ02B5101	18.5	DTⅡ02B5102
	70		3524	1050		1189	440	530	155		110			32		20.3	DTⅡ02B5121	21.3	DTⅡ02B5122
800	6	250	1310	1250	950	1345	260	320	90	33	70		M16	14	2—M8×1	0.8	DTⅡ03B1051
	12	315	1312			1353	280	340	100					18		1.5	DTⅡ03B2061
	20		1316			1359	350	410	120				M20	22		1.8	DTⅡ03B2081
		400														4.5	DTⅡ03B3081	4.8	DTⅡ03B3082
	32		3520	1300		1429	380	460	135	46	80		M24	26	4—M8×1	4.8	DTⅡ03B3101	5	DTⅡ03B3102
	40	500														7.8	DTⅡ03B4101	9.8	DTⅡ03B4102
	50	630														19.5	DTⅡ03B5101	23.5	DTⅡ03B5102
	47	400	3524			1439	440	530	155		110			32		5.5	DTⅡ03B3121	6.3	DTⅡ03B3122
	56	500														7.8	DTⅡ03B4121	9.3	DTⅡ03B4122
	73	630														24.3	DTⅡ03B5121	49.5	DTⅡ03B5122
	90	800														49.8	DTⅡ03B6121	57.3	DTⅡ03B6122
	100	630	3528			1449	480	570	170	63	120	—	M30	37		27.8	DTⅡ03B5141	30.8	DTⅡ03B5142
	126	800														54.8	DTⅡ03B6141	61.8	DTⅡ03B6142
	170	630	3532	1400		1579	520	640	200	60	200	105		43	4-M10×1	30	DTⅡ03B5161	33	DTⅡ03B5162
		800														60.5	DTⅡ03B6161	67.5	DTⅡ03B6162
	240	1000														125.3	DTⅡ03B7161	140	DTⅡ03B7162
	250	800	3536			1601	570	700	220	70	220	120		46		61.8	DTⅡ03B6181	68.8	DTⅡ03B6182
	330	1000														126.5	DTⅡ03B7181	140.3	DTⅡ03B7182

B	Allowable resultant force (kN)	D	Bearing model	A	L	L1	Q	P	H	h	M	N	ds	C	N-dy	Smooth surface		Adhesive surface


																Moment of inertia (kg·m²)	Drawing No	Moment of inertia (kg·m²)	Drawing No


1000	6	250	1310	1450	1150	1545	260	320	90	33	70	—	M16	14	2-M8×1	1	DTⅡ04B1051











	11	315	1312			1553	280	340	100					18		1.8	DTⅡ04B2061
	18		1316			1559	350	410	120				M20	22		2	DTⅡ04B2081
		400														5	DTⅡ04B3081	6	DTⅡ04B3082
	29		3520	1500		1629	380	460	135	46	80		M24	26	4-M8×1	5	DTⅡ04B3101	6	DTⅡ04B3102





	35	500														11.5	DTⅡ04B4101	13.3	DTⅡ04B4102
	43	630														23	DTⅡ04B5101	26.5	DTⅡ04B5102
	45	400	3524			1639	440	530	155		110			32		7.3	DTⅡ04B3121	8.3	DTⅡ04B3122

		500														9.5	DTⅡ04B4121	11.3	DTⅡ04B4122
	64	630														29.8	DTⅡ04B5121	33.3	DTⅡ04B5122
	79	800														58.3	DTⅡ04B6121	67	DTⅡ04B6122
	75	500	3528			1649	480	570	170	63	120		M30	37		8.5	DTⅡ04B4141	9.8	DTⅡ04B4142




	87	630														32.5	DTⅡ04B5141	36	DTⅡ04B5142
	110	800														64.3	DTⅡ04B6141	73	DTⅡ04B6142
	130	1000			1150							—				131.5	DTⅡ04B7141	150.8	DTⅡ04B7142



	168	630	3532	1600		1579	520	640	200	60	200	105		43	4-M10×1	10	DTⅡ04B5161	38.5	DTⅡ04B5162



		800														73.3	DTⅡ04B6161	81.8	DTⅡ04B6162
	200	1000														151.5	DTⅡ04B7161	168.3	DTⅡ04B7162
	220	800	3536			1801	570	700	220	70	220	120		46		74.8	DTⅡ04B6181	83.3	DTⅡ04B6182
	290	1000														153.3	DTⅡ04B7181	170	DTⅡ04B7182
	387		3540	1650		1906	640	780	240	75	240	140		60		198.5	DTⅡ04B7201	215.3	DTⅡ04B7202
	429		3544			1916	720	880	270	80	250		M36	65		215.8	DTⅡ04B7221	232.5	DTⅡ04B7222
1200	6	250	1310	1700	1400	1795	260	320	90	33	70	—	M16	14	2-M8×1	1.3	DTⅡ05B1051












	11	315	1312			1803	280	340	100					18		1.8	DTⅡ05B2061
	17		1316			1809	350	410	120				M20	22		2	DTⅡ05B2081
		400														6	DTⅡ05B3081	7	DTⅡ05B3082
	26		3520	1750		1879	380	460	135	46	80		M24	26	4-M8×1			7	DTⅡ05B3102





	30	500																16.3	DTⅡ05B4102
	37	630																32.3	DTⅡ05B5102
	38	400	3524			1889	440	530	155		110			32				10	DTⅡ05B3122

	41	500																13.8	DTⅡ05B4122
	53	630																38	DTⅡ05B5122
	64	800																79.5	DTⅡ05B6122
	70	500	3528			1899	480	570	170	63	120		M30	37				21	DTⅡ05B4142




	90	630																42.5	DTⅡ05B5142
	100	800																87	DTⅡ05B6142
	134	1000																175.8	DTⅡ05B7142
	150	630	3532	1850		2029	520	640	200	60	200	105		43	4-M10×1			46.8	DTⅡ05B5162

		800																99.5	DTⅡ05B6162
		1000																204.8	DTⅡ05B7162
	200	800	3536			2051	570	700	220	70	220	120		46				101.3	DTⅡ05B6182
		1000																207	DTⅡ05B7182
	230	800	3540	1900	1400	2156	640	780	240	75	240	140	M30	60	4-M10×1			118.3	DTⅡ05B6202

	351	1000																262	DTⅡ05B7202
	391		3544			2166	720	880	270	80	250		M36	65				283	DTⅡ05B7222
	437		3548			2186	750	900	290	90				75				291	DTⅡ05B7242

B	Allowable resultant force (kN)	D	Bearing model	A	L	L1	Q	P	H	h	M	N	ds	C	N-dy	Smooth surface		Adhesive surface


																Moment of inertia (kg·m²)	Drawing No	Moment of inertia (kg·m²)	Drawing No


1400	17	315	1316	1900	1600	2009	350	410	120	33	70	—	M20	22	4-M8×1	2.3	DTⅡ06B2081












		400														6.8	DTⅡ06B3081	8	DTⅡ06B3082
	25		3520	1950		2079	380	460	135	46	80		M24	26	4-M8×1			8	DTⅡ06B3102





		500																18.5	DTⅡ06B4102
	40	400	3524			2089	440	530	155		110			32				11.5	DTⅡ06B3122

		500																15.8	DTⅡ06B4122
	50	630																42.8	DTⅡ06B5122
		800																89.3	DTⅡ06B6122
	66	500	3528	2050	1600	2199	480	570	170	63	120	—	M30	37				24	DTⅡ06B4142







	90	630																48	DTⅡ06B5142
	94	800																98.3	DTⅡ06B6142
	100	1000																198	DTⅡ06B7142
	120	630	3532			2299	520	640	200	60	200	105		43	4-M10×1			53.5	DTⅡ06B65162





	150	800																113.8	DTⅡ06B6162
		1000																234	DTⅡ06B7162
	186	800	3536			2251	570	700	220	70	220	120		46				115.8	DTⅡ06B6182
	236	1000																236.5	DTⅡ06B7182
	214	800	3540	2100		2356	640	780	240	75	240	140		60				135.3	DTⅡ06B6202


	331	1000																299.5	DTⅡ06B7202

	361		3544			2366	720	880	270	80	250		M36	65				300	DTⅡ06B7222

	400		3548			2386	750	900	290	90				75				323.8	DTⅡ06B7242
	427		3552			2396												375.5	DTⅡ06B7262