What is the lifespan of a spiral idler?

2024-10-07

Spiral Idler is a kind of idler, which is installed on the belt conveyor in various industries, such as mining, power, steel, and cement. The body of Spiral Idler is usually made of steel pipe, and the spiral steel strip is welded on the steel pipe to play a guiding role. The Spiral Idler can effectively reduce the conveyor belt deviation, prevent the material from scattering, and extend the service life of the conveyor belt. The lifespan of a Spiral Idler can vary depending on its quality, working environment, and maintenance, and it can typically range from 30,000 to 50,000 hours.
Spiral Idler


What are the benefits of using Spiral Idlers?

Spiral Idlers help ensure that the belt runs smoothly and reduce the risk of belt damage. They also reduce material spillage and dust emission, which is good for the environment and improves the safety of the workplace.

How to select the right Spiral Idlers for your conveyor system?

When selecting Spiral Idlers, you need to consider several factors, such as the diameter of the idler, the pitch of the spiral, the material of the idler, and the loading capacity of the conveyor system. A professional conveyor system supplier can help you select the right Spiral Idlers for your specific needs.

How to maintain Spiral Idlers?

Regular maintenance can help extend the lifespan of Spiral Idlers. The maintenance tasks should include checking the idler rotation, clearing material build-up, lubricating the bearings, and inspecting the idler for any damage or wear. It's also important to clean the conveyor belt regularly to avoid material accumulation on Spiral Idlers.

In conclusion, Spiral Idlers are important components of belt conveyor systems that can improve the efficiency and safety of material transportation. By selecting the right Spiral Idlers and maintaining them regularly, you can ensure a longer lifespan for your conveyor system.

Jiangsu Wuyun Transmission Machinery Co., Ltd. is a professional conveyor system supplier that specializes in designing, manufacturing, and installing conveyor systems for various industries. With years of experience and high-quality products, we have built a good reputation in the market. If you have any inquiries or questions, please feel free to contact us at leo@wuyunconveyor.com.

References:

Song, G., Li, X., & Wang, J. (2016). Dynamic characteristics of Spiral Idlers in horizontal vibration. International Journal of Mining Science and Technology, 26(2), 345-349.

Zhao, Y., Liang, M., Li, Z., & Xu, Y. (2019). Experimental and numerical investigations of the dynamic properties of Spiral Idlers with steel-pipe support. Powder Technology, 347, 172-182.

Zhou, Z., Zhu, H., Cheng, J., Li, J., & Liu, B. (2019). Dynamic response of Spiral Idlers under various distributed loading using the transfer matrix method. Computers & Structures, 216, 73-80.

Zhu, H., Hu, M., Zhou, Z., & Li, J. (2017). Experimental and numerical study on the dynamic performance of Spiral Idlers under various impact loads. Procedia Engineering, 210, 222-229.

Zhang, Y., Wu, S., Li, H., & Xu, X. (2019). New method for testing the wear resistance of Spiral Idlers based on multi-body simulation. Journal of Materials Research and Technology, 8(5), 4663-4672.

Wang, J., Ye, D., Lu, L., Liu, T., & Zhang, F. (2020). Experimental investigation on the operational performance of Spiral Idlers with different spiral pitches. International Journal of Mining Science and Technology, 30(2), 189-195.

Li, D., Gao, Y., & Ren, X. (2021). Numerical study on the dynamic response of Spiral Idlers under various conveyor belt speeds. Journal of Constructional Steel Research, 177, 106210.

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Wang, Q., Huang, W., & Liang, D. (2017). Investigation on dynamic characteristics of Spiral Idlers in belt conveyor system. Powder Technology, 320, 347-357.

Sahin, M., Karimipour, H., Pishghadam, K., & Ghalandarzadeh, A. (2021). Vibration analysis of the supporting rollers of a belt conveyor using a strain energy method. Computers & Structures, 251, 106869.

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