Conveyor Pulley working mode

The conveyor pulley is a cylindrical component that drives the conveyor belt or changes its running direction, which is divided into drive and driven rollers, usually made of seamless steel pipe, and depending on the different process needs to use materials such as aluminum alloy 6061T5, 304L/316L stainless steel, 2205 duplex stainless steel, cast steel, and solid wrought alloy steel core.

Material composition

The important part of the conveyor pulley is the rubber drum. It can effectively improve the operation of the conveying system, protect the metal drum from being worn, prevent the slipping of the conveyor belt, and make the drum and the belt run simultaneously, so as to ensure the efficient and large volume operation of the belt. The rubber of the drum can also effectively prevent the sliding friction between the drum and the belt, reduce the material bonding on the surface of the drum, and reduce the deviation and wear of the belt.

Breakdown maintenance

Because the conveyor pulley is made of metal material, it is affected by vibration shock and other compound force during production and operation, which will lead to the belt drum bearing position wear and other faults. For the maintenance of conveyor roller, the traditional methods include surfacing welding, thermal spraying, brush crossing, etc., but there are some drawbacks: the thermal stress generated by high temperature welding cannot be completely eliminated, which is easy to cause material damage, resulting in bending or breaking of components; The brush plating is limited by the thickness of the coating, easy to peel off, and the above two methods are metal repair metal, can not change the "hard to hard" cooperation relationship, under the combined action of various forces, will still cause wear again. In contemporary Western countries, polymer composite materials are used to repair the above problems, and the most widely used is the Fushe blue technology system, which has super adhesive force, excellent compressive strength and other comprehensive properties, and can be disassembled and machining free. Neither the effect of repair welding thermal stress, repair thickness is not limited, while the product has the metal material does not have the concession, can absorb the impact vibration of the equipment, to avoid the possibility of wear again.